DESCRIPTION OF AREA SERVICED
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| 1 |
Upper/Lower Link Assemblies: loose hardware, wear, damage, looseness (sizing), bushings, |
| 2 |
Upper Guide Wheel Assemblies: loose hardware, wear, damage, etc |
| 3 |
Bottom/Top Tracks: loose hardware, level, wear, damage, sizing |
| 4 |
Lower Wheel Assemblies (casters): wear of horn and int bearings, thrust washers, hardware, zirks |
| 5 |
Motor Chain/”V” Belt: tension, wear, alignment |
| 6 |
Gear Boxes: hardware, sprockets, output shaft wear, count/direction sensor (bracket, voltage, wires) |
| 7 |
Pillow Blocks (top/bottom, front/rear) & Guide Sprockets: hardware, zirk fittings, wear, alignment |
| 8 |
Drive/Idler Sprockets (top/bot,frnt/rear): retaining collar, mtr drive sprocket hardware, alignment, wear |
| 9 |
Torque Tube: weldments, hardware, |
| 10 |
Motor Speeds: tach to 1775rpm-synchronize if 230vac parallel connection, 460 conn set to 360VDC |
| 11 |
Motor Brushes: check for wear, spring tension, wire connection |
| 12 |
Automatic Track Lubricator: wear, plunger responsiveness, full reservoir, damage, clean orifice |
| 13 |
680 Motor Controller: I/O voltages, current limit, IR comp, contactor wear, cable connections, hardware |
| 14 |
CIB’s/IPC’s/CIC’s: carousel config, electrical conn, voltage levels, software accuracy, bin 1 ref sensor |
| 15 |
Lightrees/Sortbars: voltage levels, display integrity, auto self test, electrical connections, rocker switch |
| 16 |
530 Controllers: carousel configuration, voltage levels, electrical connections, E-Stop viability |
| 17 |
Foot/Hand Switches: function, connections, cable integrity, hardware, mounting connections |
| 18 |
Safeties (all): integrity of photo eyes, E-Stops, pull cords, etc, cable connections, voltage levels |
| 19 |
Bin Sides, Backs, Top/Bot Plates: damage, wear, hardware, missing access panels |
| 20 |
Cleanliness of Area (inside & outside of carousels): debris, product falling/loose, lubricants |
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LUBRICATION POINTS |
| 21 |
Linkage Assembly: Upper/Lower Connecting Link Assemblies- bushings, links etc |
| 22 |
Upper Guide Wheel Assemblies: connection points |
| 23 |
Bottom Tracks: if no automatic lubricator, apply grease |
| 24 |
Automatic Track Lubricator: refill, lubricate plunger assembly |
| 25 |
Lower Wheel Assemblies – Casters: zirks (for horn and internal bearings) |
| 26 |
Motor Chains |
| 27 |
Pillow Blocks on top and bottom Guide Sprockets: zirk fittings for outer bearing race |
| 28 |
Gear Reducer: lubricant level |
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